The high-yield aluminum powder briquetting machine is a molding equipment designed for materials such as aluminum powder, aluminum chips, and metal waste. It presses loose powder into high-density pellets (usually spherical, elliptical or pillow-shaped) through high pressure, which is convenient for transportation, storage and direct furnace smelting, greatly improving resource utilization efficiency and reducing smelting energy consumption.
Core advantages and technical parameters
Ultra-high capacity design
- Output: The single-machine capacity can reach 10-30 tons/hour, meeting the scale needs of aluminum plants and recycled metal processing companies.
- Molding pressure: The hydraulic system pressure reaches 60-200MPa, ensuring that the pellets have high density (≥2.0g/cm³) and are not easy to break during smelting.
Intelligent and efficient operation
- Automatic feeding: Equipped with a variable frequency speed feeding system to accurately control the feed amount and avoid blockage or idling.
- Energy-saving design: Using servo motor + intelligent PLC control, energy consumption is reduced by 30% compared with traditional equipment, supporting 24-hour continuous operation.
Durability and adaptability
- Wear-resistant mold: The mold material is alloy steel or tungsten carbide, with a service life of more than 5,000 hours, and the ball diameter can be customized (10-100mm).
- Widely applicable: Compatible with metal waste such as aluminum powder, aluminum ash, electrolytic aluminum residue, copper powder, etc., with a wide range of moisture content (3-15%).
Environmental compliance
- Closed structure: The dust overflow during the pressing process is ≤5mg/m³, which meets the industrial dust emission standards.
- Noise reduction treatment: The operating noise of the whole machine is ≤75dB, which improves the working environment of the workshop.
Application scenarios and economic benefits
- Metal recycling companies: Press aluminum chips and slag into pellets to increase sales added value (the price of pellets is 20-35% higher than that of bulk materials).
- Smelters: Directly enter the furnace for smelting, reduce metal oxidation loss, and reduce the amount of coke by more than 15%.
- Environmental protection policy compliance: Reduce dust pollution and help companies pass environmental impact assessments.
Case reference:
An aluminum company in Henan uses EPQ-300 aluminum powder briquetting machine, which processes 30 tons of aluminum ash per day, with a pellet yield rate of over 95% and an annual revenue of over 2 million yuan.
Selection suggestion
Choose the machine model according to the material characteristics (particle size, humidity, adhesion) and production capacity requirements:
- Small line: EPQ-100 (10-15 tons/hour) - suitable for start-ups or intermittent production.
- Large line: EPQ-500 (25-30 tons/hour) - with crushing and drying lines to achieve fully automated production.
